How to Increase the Life of Industrial Gearboxes
Industrial gearboxes play a far more important role in a production unit than it appears. A malfunction in the gearbox will not only halt operations but can even bring the entire plant to a grinding halt. Hence adequate care must be taken to prevent any malfunctions in the functioning of a gearbox. Here’s a list of some of the things that you can take care of to ensure that your business remains safe from such malfunctions.
Tips to Increase the Life of an Industrial Gearbox Before Installation of Gearbox
Check For Operating Recommendations
The first thing that you must check for before installing the industrial gearbox is to check if it is operating as per the specifications provided by the manufacturer. Often, gearboxes are put into applications that are greater than their permitted standard, which results in malfunctions.
Ensure Proper Lubrication
Clean Surfaces Before Joining the Gearbox and Motor
Ensure the Size of the Coupling is As Per the Specifications
Follow the instruction manual to ensure the size of the coupling is as per specification.
Check Each Parameter
Before you connect the gear-fitted motor to the load, do check out for noise, vibration, leakage and temperature of the industrial gearbox.
Use Stoppers for Foot-Free Gearboxes
Try Tyre Coupling
When using foot free gearboxes, try using tyre coupling. The flexibility of tyre couplings can compensate for significant angle errors and can reduce the vibration and impact to a great extent.
After Installation & Commissioning of Gearboxes
Change the Lubricant Oil Regularly
Check the manufacturer’s specifications about oiling. Change the lubricant oil after the specified number of hours. Also, observe the old oil and look for metallic particles that can indicate wear and tear of internal parts.
Check for Noise and Vibration
Monitor Temperature Regularly
Check for signs of overheating in the industrial gearbox. Burnt paint on the exterior or dark oil or discolouration can indicate overheating of the gearbox. You can even use an infrared temperature gun to keep a track of the temperature of the industrial gearbox.
Consult the Manufacturer for Advice or Support
Reach Out for All Your Queries Regarding Gearboxes
Santram Engineers have decades of experience in helical gearboxes and Power Transmission Products. The company is the largest distributor and stockiest for Premium Transmission Limited.
For any queries related to gearboxes and , you can reach out to our experts for consultation by calling us at buying gearbox online+91–96247 39393 or writing to us at sales@www.santramengineers.com . We would be happy to help!
Originally published at https://www.santramengineers.com on November 23, 2020.
